Lesson 25

Calculating Load Factor

When operating an unmanned aircraft, the remote pilot should consider that the load factor on the wings may be increased anytime the airplane is subjected to maneuvers other than straight and level flight. This could be caused by external forces such as wind gusts or turbulent air, as well as when steering the drone to coordinate steep climbs or turns.

Part 1:

Introduction to Load Factor

Understanding Load Factor

Load factor is a numerical value representing the ratio of lift to weight. Later in this lesson we will look at how to do a simple calculation to determine this number. But first, let’s take a look at what load factor is.

Load factor indicates how much additional force your drone is pushing against to maintain flight, compared to solely hovering in the air. Factors like wind or flight manuevers like sharp turns will increase the load factor.

When your drone is flying straight and level with just its base weight, the load factor is 0. It’s like cruising on a flat road with no extra stress or strain pushing against your car to work harder to move.

On the other hand, when you turn your UA, it banks, or tilts to the side. As the UA banks, the demands and stresses on it increase, making it feel more strained and overloaded. This increased stress is quantified by the load factor, which measures how much more lift the drone needs compared to its normal weight to maintain stable flight.

As the bank angle increases during a turn, the load factor goes up because the drone needs more lift to stay aloft and prevent dropping altitude. The steeper the bank, the more lift is required to counteract the increased force on the drone.

Impacts on Load Factor

Environment: Wind Gusts & Turbulent Air

When flying a drone, gusty winds and turbulence can disrupt smooth airflow around the propellers, causing fluctuations in lift and an increased load factor.

Fluctuating Lift: Sudden changes in airflow from gusts can cause the drone’s lift to fluctuate, making it feel like it’s being pushed up or down unpredictably.

Increased Load Factor: Gusty winds and turbulence cause the load factor to spike, meaning the drone experiences more force on its wings than usual. This extra force can strain the drone’s structure and impact its performance.

Performance and Stability: As the load factor changes, the drone’s stability can suffer. The drone might wobble, lose altitude, or become harder to control, especially with strong or frequent gusts. Turbulent air, due to wind gusts, weather conditions, or obstacles, disrupts the smooth flow of air and exacerbates these issues.

Maneuvers: Steep Climbs & Turns

Steep Climbs: When climbing steeply, the propellers work harder, increasing the load factor and making the drone feel heavier.

Sharp Turns: During sharp turns, the drone banks and the centripetal force increases stress on the propellers, raising the load factor and potentially affecting smoothness and stability.

Payloads: Maximum Load Factor

Every drone is designed with a maximum load factor it can safely handle.

This value represents the highest level of stress that the drone’s structure can withstand without being damaged. The maximum load factor varies depending on the drone’s design, weight, and intended use. It’s an essential limit that operators must not exceed to ensure the drone’s integrity and safety during flight.

Flying a small UA near its maximum allowable weight can lead to shorter endurance, decreased maneuverability, and reduced speed.

Part 2:

Calculating Load Factor

Calculating UAS Load Requirements for Turns

To ensure your UAS can handle the forces during a turn, you’ll need to perform a simple calculation involving two key numbers: your UAS’s weight and the load factor from the below FAA chart. This number determines if the drone can handle the turn without exceeding its maximum weight capacity.

The chart, which includes different bank angles (e.g., 30°, 60°, and 80°), provides the load factors you need. On exam day, you’ll receive a printed version of this chart and a calculator. Here’s how to use these resources for your calculation:

FAA Load Factor Chart:

  • X-Axis: Bank Angle (degrees) – Displays the angle at which the drone is banked during a turn.
  • Y-Axis: Load Factor – Represents the multiple of the drone’s weight that the drone effectively experiences at different angles.

Be Aware: Load Factor Significantly Increases at 45°-50° Bank Angles

The load factor rises sharply around a 45°-50° bank angle.

At these steeper angles, the forces needed to keep the sUAS in the air increase quickly.

Essentially, the sUAS and its components start to feel much heavier. This is because the sUAS needs significantly more lift to maintain altitude while turning, and this need grows rapidly as the bank angle steepens.

Calculation Practice

Question You have Sample questions, above, then more questions here, then Practice questions, then the quiz. Too many question sections ! 🙂

When operating an unmanned airplane, the remote pilot should consider that the load factor on the wings may be increased any time:

A. the CG is shifted rearward to the aft CG limit.
B. the airplane is subjected to maneuvers other than straight-and-level flight.
C. the gross weight is reduced.


B. the airplane is subjected to maneuvers other than straight-and-level flight.

Explanation:

When an unmanned airplane (or any aircraft) is subjected to maneuvers other than straight-and-level flight, such as turns, climbs, or descents, the load factor on the wings increases. This is because these maneuvers require the wings to generate additional lift to counteract the increased gravitational forces acting on the aircraft. As the load factor increases, so does the stress on the wings and other structural components of the aircraft. Therefore, it’s important for remote pilots to consider the effects of load factor when maneuvering the aircraft to ensure safe operation.

Question

The importance and use of performance data to predict the effect on the aircraft’s performance of an sUAS. When operating an unmanned airplane, the remote pilot should consider that the load factor on the wings may be increased any time:

A. the CG is shifted rearward to the aft CG limit. [This wouldn’t increase load factor. If the airplane uses an elevator for pitch, this would actually DECREASE load factor.]

B. the airplane is subjected to maneuvers other than straight and level flight.

C. the gross weight is reduced. [Gross weight reduction would DECREASE load factor.]

Answer: B. the airplane is subjected to maneuvers other than straight and level flight.

Question

The importance and use of performance data to predict the effect on the aircraft’s performance of an sUAS. (Refer to FAA-CT-8080-2H, Figure 2.) If an unmanned airplane weighs 33 pounds, what approximate weight would the airplane structure be required to support during a 30° banked turn while maintaining altitude?

A.34 pounds.

B. 47 pounds.

C. 38 pounds.

Answer: C

[Explanation: In a turn of 30 degrees of bank and while maintaining level flight (no altitude loss because you slightly pitched up), you will have a 1.154 load factor. This means that in this turn you will be feeling like you are pulling 1.154 G’s. 33 pounds x 1.154 = 38.082 pounds.

Practice question

What might happen if you fly a small UA nearing its maximum allowable weight?

Shorter endurance, maneuverability decreased, speed reduced

Practice question

At which bank angle does the load factor increase dramatically?

45-50 degrees

The load factor increases dramatically at bank angles between 45 and 50 degrees because at these angles, the centrifugal force generated by the turn significantly adds to the force of gravity, leading to a substantial increase in the load factor experienced by the aircraft.

Practice Quiz

quiz title is Payload Shifts, but that’s not part of this section.

question 4, it’s 57.57 pounds, so wouldn’t it need to support 58? 57 wouldn’t be enough?

question 6 the correct answer isn’t one of the options. It’s 46.41 pounds

Payload Shifts & Load Factor

1 / 9

What does the load factor represent?

2 / 9

When the drone is flying straight and level with its base weight, what is the load factor?

3 / 9

How does a steeper bank angle affect the load factor?

4 / 9

If an sUAS weighs 10 pounds, what approximate weight would the sUAS structure be required to support during an 80° banked turn while maintaining altitude?

5 / 9

How do gusty winds and turbulence affect the load factor of a drone?

6 / 9

If an unmanned aircraft weighs 45 pounds, what would be the approximate weight the aircraft's structure needs to support during a 45° banked turn while keeping altitude?

7 / 9

What is the effect of a steep climb on the drone’s load factor?

8 / 9

Which is the load factor associated with 30° on the chart?

9 / 9

At which bank angle range does the load factor increase significantly?

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